Brooks Automation ADE-351 - SERVICE

Brooks Automation ADE-351 Robot Refurbishment - Scope of Work

Refurbishment is recommended for robots over 5 years old.

PTB Sales will perform the following:

1. Incoming Inspection

• Attach Work Order to ADE-351 Robot
• Picture taken of ADE-351 Robot's Configuration/Condition

2. Complete teardown and disassembly

• Replace all wear items such as bearings and arm drive cables
• Replace all Internal Flex Cables
• Replace Vacuum tubing
• Replace both Vacuum Solenoids
• Replace both Vacuum Sensors
• Replace R, T Harmonic Drive assemblies
• Replace R,T, Z and X Servo Motor/encoders
• Clean re-lubricate Z-axis lead-screw assembly
• Clean re-lubricate Z-axis linear bearings
• Replace Z-axis Drive Belt

3. Test

• Test for vacuum leaks.
• Check all axes alignment
• Set arm retract and COP position
• Check and adjust Theta “Dead Zone” as needed
• Perform accuracy and repeatability tests per ADE specification
• Perform 48 hour Burn-in test for repeatability

4. Final Quality Control Check List

• Final Test Report attached to Robot
• Replace Service Label
• Protective covers installed on I/I connectors
• Package with accordance with DOT Standards
• Clean & bag for shipment
• Warranty (1 Year)

ADE-351 Robot Enhanced Repair - Scope of Work

PTB Sales will perform the following:

1. Incoming Inspection

• Attach Work Order to ADE-351 Robot
• Picture taken of ADE-351 Robot's Configuration/Condition

2. Complete teardown and disassembly

• All parts are inspected and cleaned with a High Pressure Parts washer
• Inspect all wear items such as bearings and replace as necessary
• Inspect internal Flex Cables, replace as needed
• Inspect vacuum tubing and replace as needed
• Replace Vacuum Solenoids as needed
• Replace Vacuum Sensors as needed
• Inspect R, T and Z-axis Servo Motors or encoders rework as needed
• Inspect, clean and lubricate Harmonic Drive assemblies, replace as needed
• Clean and Lubricate Linear bearings
• Clean and Lubricate Z-axis lead-screw

3. Test

• Test for vacuum leaks.
• Perform Diagnostics testing
• Check all axes alignment
• Set arm retract and COP position
• Check and adjust Theta “Dead Zone” as needed
• Perform accuracy and repeatability tests per ADE specification
• Perform 48 hour Burn-in test for repeatability

4. Final Quality Control Check List

• Final Test Report attached to Robot
• Replace Service Label
• Protective covers installed on I/I connectors
• Package with accordance with DOT Standards
• Clean & bag for shipment
• Warranty (6 months)