Edwards QDP40 - SERVICE

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SERVICE_QDP40
Dry Vaccum Pumps Expert Technicians

Consumable parts vary with model type. Pricing is determined by model configuration, oil type and hard parts damage.

BOC Edwards QDP40 - Scope of Work

PTB Sales will perform the following:

1. Complete teardown and disassembly of the pump

2. All parts are inspected and cleaned

  • High pressure parts washer
  • Corncobb blaster
  • Glass blaster

3. Parts are dimensionally evaluated

4. Rebuild of the pump (All OEM parts used)

  • Exhaust silencer
    • NEW O-rings/seals installed
  • Claws/spacer sleeves
    • recoated with Teflon
  • Exhaust check valve
    • NEW O-rings installed
  • TCV water valve
  • TCV water manifold
    • NEW O-rings/seals installed
  • Pump module
    • Headplates, stators and shafts stoned
    • NEW pump bearings installed
    • NEW gas ballast valve installed
    • NEW 3 to 4 interstage valve installed
    • NEW Oil sight glass installed
    • All O-Rings, seals, rings filters, shims and gaskets replaced with NEW
    • Module painted
  • Motor
    • NEW motor bearings installed
    • NEW motor gaskets installed
    • NEW coupling (spider) installed
    • NEW Rotation/Motor Rating label applied
    • Shaft keys replaced with new
    • Painted

5. Final Tests

  • Test/confirm N2 switches operation
  • Test/confirm motor temp sensors operation
  • Test/confirm exhaust temp sensors operation
  • Gas module operation confirmed/tested
  • Base pressure tested
    • Gas ballast off
    • Gas ballast on
  • Motor amperage confirmed
  • Noise/db level confirmed
  • 24 hour run test
  • All switches/sensors readings confirmed

6. Packaging and Shipping

  • Paint pump
  • Apply all safety and startup labels
  • Test reported completed
  • QC report created
  • Package pump and ship